Installation Time: 2015
Location : Somalia
Equipment: DT4 Bitumen Melting Machine
Client Requirements:
The customer is a road contractor in Somalia. Interacted with an understood that the requirement was of 4 TPH capacity Bitumen Melting Machine.
Solution Offered:
We offered them our model DT4 Bitumen Melting Machine. Few spares were given to the customer as a package.
Main Characteristics of this Bitumen Melting Machine
1. Environmental friendly: closed structure and no pollution.
2. Energy saving: using the heat of waste gas(320～450℃) emission from thermal oil furnace to heat (final exhaust temperature about 150℃). Compared with the open asphalt dumping equipment, the totally closed type and save more 50% energy.
3. Asphalt is not hanging barrels: This equipment using 320 ~ 450℃ waste gas heat the barrel wall directly, so the asphalt dumping very clean to avoid the asphalt waste and pollution.
4. Automatic slag removal: the equipment's structure is advanced, with the internal self-discharging and external slag removal function, and has solved the technical problem in the world.
5. Adaptable: applicable to various kind of imported and domestic models, and the deformation of asphalt barrels will not affect production.
6. Good dehydration property: using large displacement asphalt pump for internal circulation, stirring, steam overflow, draught fan sucked into air and de-watering by negative pressure.
7. Safe and reliable: with automatic control system, imported automatic ignition burner, automatic control according to the oil temperature and corresponding monitoring instruments.
8. Easy to move: the whole machine adopts parts assembly, move easily and assembly quickly.
Parameters of DT4 Bitumen Melting Machine
| No. |
Item |
Standard value |
Unit |
Remark |
| 1 |
Capacity |
4 |
t/h |
Ambient temperature of barrel matrix asphalt not lower than 20℃ |
| 2 |
Finished asphalt temperature |
120～140 |
℃ |
|
| 3 |
Barrels in each pallet |
24 |
pieces |
All kinds of Barrels of domestic and international |
| 4 |
Heat capacity of thermal oil heating furnace |
50×104 |
kcal/h |
|
| 5 |
Temperature of thermal oil |
200～240 |
℃ |
|
| 6 |
Total power |
26 |
KW |
Diesel burner |
| 7 |
Oil pool capacity |
12000 |
L |
|
| 8 |
Total weight |
21000 |
kg |
|
| 9 |
Overall dimension
(length×width×height) |
7500×2250×2560 |
mm |
|
| 10 |
Dimension of thermal oil heating furnace
(length×width×height) |
5000×1700×2300 |
mm |
|
Main configuration of DT4 Bitumen Melting Machine
| No. |
Name |
Specification |
Q’ty |
Remark |
| 1 |
Loaded bucket car |
|
1 |
|
| 2 |
Reducer |
WHX150-50-1 |
1 |
|
3
4 |
Motor
Crane gate hoist |
Y112M-6(2.2kW) |
1 |
|
| HK-300 |
1 |
0.65kW |
| 5 |
Induced draft fan |
Y5-47-12NO4C |
1 |
Including 2 belts and 1 belt cover |
| 6 |
Motor |
Y100L-2 (3kW) |
1 |
|
| 7 |
Chimney & smoke tube |
|
1 |
|
| 8 |
Three screw asphalt pump |
3QGB-90×2-46 |
1 |
15KW |
| 9 |
3-way insulation valve |
3″ |
1 |
DN80 |
| 10 |
Asphalt insulation pipeline system |
|
1 |
|
| 11 |
Staircase |
|
1 |
|
| 12 |
Slag removal system |
Asphalt filter |
1 |
Including 1 set of Slag removal device and 2 filter element(1 for spare) |
| 13 |
Tank level control system |
|
1 |
Fully displayed |
| 14 |
Electric control cabinet |
|
1 |
Including full set of cable, sensors, stopper |
